An abrasive material is hard and rough, and wears down whatever it is rubbed against. These tools are embedded with an abrasive material. Because abrasive cutting is efficient and relatively inexpensive, abrasive cutting tools come in a great variety. If you look hard enough, you're likely to find them for just about any type of cutting job you might have.
For any solid that needs to be cut, a tool exists for the job. The abrasives in abrasive cutting tools are usually very hard crystals. In order to work well, these tools must use an abrasive that is harder than the material to be cut. Because diamond is the hardest substance on earth, it is used when it's necessary to cut or polish very hard substances.
Other abrasives include aluminum oxide, called corundum in its crystal form; garnet ; and emery. General Information. Is this misunderstood method the best choice for your 2-axis metal cutoff?
How Abrasive Cutting Is Different The primary difference between abrasive cutoff and many other, more familiar precision cutting methods is the way in which material is removed from the workpiece. Other Notable Advantages In addition to cutting rods and extrusions, so-called thin-wheel abrasive cutting excels at tube cutting by allowing the use of mandrels, which support the tubes for precision cutoff.
In addition, the method can: Provide cut length tolerances down to 0. Your Choice! Other Content in this Stream. Why Copper Tungsten? Manufacturability Learn how the properties of copper tungsten reduce or eliminate the challenges posed by those materials when they are used in their pure forms.
The Right Electrode Material for Your Resistance Welding Application Learn why resistance welding electrodes require a material with the right combination of thermal conduction, electrical resistivity, and reactivity.
Optimizing the Life of Resistance Welding Electrodes Learn how best practices as well as material and design considerations have an impact on the life and effectiveness of resistance spot welding electrodes.
Choosing the Right Resistance Welding Electrodes for Hybrid Vehicle Battery Packs When choosing a resistance welding electrode for any application, a thorough understanding of material properties helps to avoid production line issues. Resistance Spot Welding Electrodes: Understanding the Variables Learn about the variables to consider when choosing the best resistance welding electrode material for specific resistance spot welding applications. Electrode Properties in Resistance Spot Welding: Why They Matter Choosing the right resistance spot welding electrode for an application depends on understanding critical properties of the different electrode materials.
Resistance Welding Electrodes for Your Application Get answers to common questions about dissimilar metals regarding high and low conductivity electrodes and friction stir in the construction of an electrode.
The Allure of Laser Cutting While laser cutting can produce a small kerf and tight tolerances, other precision cutting methods may be preferable for 2-axis cutoff of small metal parts. Key Parameters for Choosing a 2-Axis Precision Cutting Method Learn the key parameters for choosing a method of 2-axis precision cut off of metal parts based on part type, material type, and part dimensions.
Your Tight Tolerance Could Be Seriously Affecting Part Cost Learn about the role that tight tolerance plays in optimizing for manufacturability, and how to specify tolerances to ensure part quality and control costs. Avoiding the Risks of Standard to Metric Tolerance Chart Conversion With a metric tolerance chart, you need to account for the upper and lower tolerance spec limits when converting between standard and metric measurements.
A Case Study in Precision Cutoff vs. Stamping Learn how precision cut off and stamping compare in achieving distortion-free flatness, a sharp edge, and the precise exterior diameter needed for a spacing ring. How to Avoid the Issues of Non-Standard Material Size In material sourcing for the production of precision parts, avoiding non-standard material sizes can help to control costs and optimize for manufacturability.
The Inside Dope on Dopants and Wire Recrystallization Dopants raise the recrystallization temperature of tungsten wire and other wires, giving non-sag properties to tungsten light bulb filaments and other products.
How to Utilize Tungsten in an Automotive Application Learn the advantages of copper tungsten electrodes for resistance spot welding of wire harnesses in battery electric vehicles BEVs. Utilizing Tungsten Wire in Medical Device Applications The properties of tungsten wire are valued in the medical device industry, for use in electrocautery, electrosurgery, neural probes, and other applications.
Utilizing Tungsten Wire in Applications for General Industry With its unique properties, tungsten wire is used in a wide range of industry applications, from tungsten filament wire bulbs to tungsten thermocouples.
A Closer Look at Utilizing Tungsten Wire for Probes The straightness properties of tungsten wire make it valuable for small diameter tungsten probes used in semiconductor wafer testing and neural activity testing.
Top Applications for Gold-Plated Tungsten Wire Gold-plated tungsten wire is useful in filtration, printing, copying, and other applications, and as an alternative to precious metals in some medical devices. Resistance Spot Welding Is Still Spot On Take a look at how resistance spot welding compares with laser, ultrasonic, and other newer welding methods.
Choosing the Right Material for Spot Welding Electrodes Explore the advantages of pure tungsten and pure molybdenum as alternative materials for use in spot welding electrodes. A Recipe for Perfect Electrode Infiltration Learn why infiltration, density, and other properties of an alloy such as copper tungsten are important to the quality of spot welding electrodes.
The Cure for Some Common Electrode Bonding Problems Learn how the right electrode material, design, and construction can help to prevent bonding problems in resistance spot welding electrodes. Problems with the Glass to Metal Seal in Electronics Learn how to prevent and detect surface flaws in the glass to metal seals used in the manufacture of a wide range of electronic products. Sealing the Package: Potting and the Flat Ribbon in Switches and Relays Learn how potting can be used to create a tightly sealed package for electronic switching devices, such as the flat ribbon in semiconductors.
Utilizing a Vacuum Atmosphere in Electronic Device Manufacturing The process of creating a vacuum atmosphere, either repeatedly or in one-time production, is an important part of electronic component manufacturing. The Role of Precision Tubing in Liquid Dispensing Systems: Part 1 Precision tubing plays a vital role in helping to ensure the accuracy of liquid dispensing systems used in many biotechnology and laboratory environments.
The Role of Precision Tubing in Liquid Dispensing Systems: Part 2 of 3 The characteristics of the precision tubing used in liquid dispensing systems can significantly affect the fluid dispensing process and testing accuracy.
The Role of Precision Tubing in Liquid Dispensing Systems: Part 3 of 3 See which tubing characteristics matter in high-pressure applications for liquid dispensing systems. Precision Metal Tubing for Automotive Safety Systems Precision metal tubing plays an important role in the airbags that are part of automotive safety systems. Tungsten Wire Refuses to Die in Automotive Lighting Incandescent bulbs made with tungsten wire filaments continue to be used in automobile turn signals despite the parallel adoption of newer LED technology.
Choosing a Vendor for Cut Off Metal Parts Follow these tips on how to choose a vendor for cut off metal parts and get the results you want for your precision manufacturing needs. Small Gages in Metal Parts Sourcing Small gages such as pin gages or pin plug gages are useful tools for inspecting IDs and making sure small diameter metal tubing meets specified tolerances. Heat Expansion of Metals and the Summertime Blues Utilizing a controlled environment helps to minimize the effects of heat expansion and other temperature issues on the measurement of metal parts.
Dimensional Issues in Metal Cut to Length Metal Cutting utilizes lapping and machining as well as other techniques to achieve flatness vs. The Technology of Autonomous Vehicles Take a closer look at the technology behind autonomous vehicles and the implications both on the road and off. Top 5 Challenges in CNC Machining Explained Learn about the five major challenges to consider when choosing CNC machining services and a partner for the manufacture of complex and precise small parts.
Barriers to Lights Out Operation in Precision Machining While automation plays a growing role in precision machining, lights out operation is still more a fantasy than a reality for most small part manufacturing. Metal Finishing to Prevent Corrosion of Precision Parts Find out if metal passivation is the right finishing option for your precision small metal parts or other application.
Deburring in Mass Production of Small Metal Parts For deburring of small metal parts, mass production requires the action of hand tools to be re-created by mechanical devices suited to high-volume applications. Why Use a Surface Finish Chart? Specialty Metals for Medical Device Applications The creation of new specialty metals offers alternatives to stainless steel for components used in medical device applications.
Principles of Precision Surface Grinding Services Surface grinding services utilize precision surface grinding methods to make cubic metal parts square and parallel or the ends of metal rods perpendicular. Circularity Tolerance in Small Metal Parts Circularity tolerance based on diameter helps to control roundness and ensure that small precision metal parts fit properly, move smoothly, and wear evenly.
The Sampling Plan in Quality Control A statistically valid sampling plan in quality control provides a high level of confidence that if the sample is acceptable, the entire lot is acceptable. A Comparison of Honing and Lapping While honing and lapping are both used to fine-tune the finish and dimensions of metal parts, the two processes differ in where and how they achieve results.
Circular Runout vs. Total Runout In circular runout vs. The Quandaries of Calibration Standards Calibration standards for devices and equipment used in measuring, inspecting, and manufacturing of precision metal parts can pose some unique challenges. Happy Birthday to Metal Cutting Corporation! What Is Calibration Tolerance? Wire EDM Cutting Pros and Cons Wire EDM cutting advantages and disadvantages for 2-axis cutoff depend on factors including the material used, part parameters, and surface finish requirements.
Better Together: Non Defective Bonding of Resistance Spot Welding Electrodes Proper electrode design and construction is essential to ensuring consistent weld quality, minimum electrode sticking, and maximum electrode life.
Tungsten Wire Overview of a Uniquely Useful Material Tungsten wire continues to be a product that has a large number of diverse applications, for many of which there is no known substitute. Tungsten vs Gold: Choosing a Biomedical Alternative Learn how tungsten as an alternative to precious metals can help you achieve uncompromising quality and still keep your budget on track.
Copper Tungsten Alloy: The Top of Mind Electrode Material for EDMing Carbides For intricate geometries, sharp corners, unparalleled wear resistance, excellent cutting speeds and machinability, copper tungsten is the material of choice. Seven Secrets to Choosing A New Contract Partner Finding a supplier who can deliver quality and on-time service can be tough, especially when it comes to the medical device and other heavily regulated industries.
Metal Tubing in the 21st Century: Who Needs it? Resistance Welding Electrode Materials: A White Paper Learn how better materials for resistance welding electrodes speed up your welding operation. Do you know which cutting method is right for your precision application? Notice: JavaScript is required for this content. Fundamentals of Centerless Grinding [VIDEO] The centerless grinding process is ideal for finishing small cylindrical metal parts that require a tight tolerance and high-volume production.
The Complexities of Electrochemical Grinding The electrochemical grinding process is a highly specialized method that combines surface grinding, chemistry, and fixturing, and has limited applications.
Fundamentals of OD Grinding OD grinding is used to shape the external surface of objects between the centers and excels at removing circular defects and restoring or creating roundness. Applications for Precision Flat Lapping Services Precision flat lapping and other lapping techniques can be used for small parts requiring tight control of surface finish, flatness, thickness, and parallelism. Fundamentals of Double Disk Grinding Double disk grinding provides dimensional accuracy for metal part applications that require tight tolerances, parallelism, flatness, and thickness control.
Specialized Methods of Internal Grinding High precision internal grinding methods such as ID grinding and honing are used to achieve smooth finishes and tight tolerances on bore, hole, and tube IDs. Precision Metal Grinding Precision metal grinding is often the best way to remove small amounts of material and achieve the right finish or tight tolerance dimensions on part surfaces.
Quality Control in the Manufacture of Metal Parts Learn the vital components of an effective quality control program and its role in ensuring that metal parts meet their requirements for design and function. Quality Control in the Manufacture of Metal Parts [VIDEO] Learn the vital components of an effective quality control program and its role in ensuring metal parts meet their requirements for design and function.
Optimizing for Manufacturability in Small Parts Sourcing Learn how to optimize for manufacturability through a unified approach to product design and the creation of a thorough and detailed request for quote RFQ.
Swiss Machining of Bone Screws and Anchors Precision CNC Swiss machining is often used to produce bone screws and anchors with the features needed for a wide range of orthopedic and dental applications. Swiss Machining of Custom Bushings for Medical Devices Custom bushings that are Swiss machined for use in catheters and other medical devices allow the devices to function at a high RPM while resisting wear.
Swiss Machining of Pull Rings for Medical Devices Pull rings for medical devices can be cut from grade stainless steel tube or Swiss machined to provide specialty features and use other materials. Profile of a Line vs. JFO can offer bespoke engineering and tailor the external cutting system to project specific requirements, helping to overcome obstacles that can render other cutting tools ineffective The JFO abrasive water jet cutting system is the most powerful and precise abrasive cutting at 36,psi with patented air surrounded jet.
Specification Sheets. Internal Cut and Lift Technology. Literature View JFO's brochures and flyers. Sitemap Accessiblity Terms and conditions Privacy statement Cookie policy Slavery and human trafficking statement.
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